RESUMO
This paper presents a study that conducted 5000 h of multi-factor aging tests on 10 kV composite crossarms, considering the natural environment in coastal areas and actual power line operations. Various aging conditions, such as voltage, rain, temperature, humidity, salt fog, ultraviolet light, and mechanical stress, were applied during the tests. The research initially analyzed the influence of multi-factor aging on the bending and tensile properties of the full-size composite crossarm. Subsequently, a detailed investigation was carried out to assess the impact of aging on the mechanical properties, electrical insulation properties, and microscopic characteristics of the composite crossarm core bar. Results indicated that the tensile strength and bending strength of the full-size composite crossarm mandrel experienced minimal changes after aging, remaining well within operational requirements. However, the silicone rubber outer sheath's hydrophobicity decreased, leading to the appearance of cracks and holes on the surface, which provided pathways for moisture and salt infiltration into the mandrel. As a consequence, the bending strength and shear strength of the mandrel material were reduced by 16.5% and 37.7%, respectively. Moreover, the electrical performance test demonstrated a slight change in the mandrel's leakage current, while the electrical breakdown strength decreased by 22.8%. Microscopic analysis using SEM, three-dimensional CT, and TGA revealed that a small amount of resin matrix decomposed and microcracks appeared on the surface. Additionally, the fiber-matrix interface experienced debonding and cracking, leading to an increased moisture absorption rate of the mandrel material.
RESUMO
Epoxy-resin-based composites in the field of current electrical materials often work in high temperature, high humidity or salt spray conditions. In order to improve the operation reliability of the composite insulator cross arm in a high temperature, high humidity and high salt spray environment, and analyze the aging mechanism and performance characteristics of resin, in this paper, wet heat aging and salt spray aging experiments were carried out on the blended resin system composed of bisphenol A type epoxy resin (E-51), aliphatic epoxy modified bisphenol A epoxy resin (2021P/E-51) and dimeric acid modified bisphenol A epoxy resin (EPD-172/E-51). Among them, 10 wt% and 20 wt% of 2021P blend resin and 10 wt% of EPD blend resin have superior thermo-mechanical properties. Under humid and hot conditions, the dielectric loss of 10 wt% EPD blend system before and after aging is 39.9% and 49.5% lower than that of pure E51 resin system, respectively. Under the condition of salt spray, the dielectric loss of 20 wt% and 10 wt% EPD blends decreased by 73.1% and 74.6% after aging. The leakage current of 10 wt% 2021P blend resin and 10 wt% EPD blend resin decreased by 7% and 3.8% before aging, respectively. After aging, they decreased by 3.7% and 2.2%, respectively. The bending strength of 2021P blend resin before and after aging reached 29.3 MPa and 26.6 MPa, respectively. The above three blending resin systems exhibit good electrical properties and good mechanical properties, their ageing resistance performance is strong and they are suitable as the matrix resin of compound cross arm mandrel material.
